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Scientists Can Now Turn Plastic Waste Into “Nanopored” Carbon Capture Tech

As the world’s demand for plastic products remains unabated through the years since its widespread use, experts have continuously been looking into ways of repurposing what would have become unwanted occupants of coastlines and oceans. Now, as part of science’s modern push towards sustainability, scientists have now managed to turn waste plastics into tiny pieces of carbon capture technology, all thanks to “nanopores” formed with quite a bit of heat.

Designed by researchers from Rice University and whose results were published in the journal ACS Nano, the process involves pyrolyzing waste plastics ground into a powder that had been mixed with potassium acetate (CH3CO2K). Heating the waste plastic powder in the presence of the acetate material gives the resulting sorbent particles “nanopores” no more than 0.7 nm wide.

Co-lead author Paul Savas is pictured using a crusher to reduce the particle size of the waste plastics prior to pyrolysis. (Fitlow, 2022)

What’s surprising about the resulting product, aside from the unique acetate addition of the process, is the fact that the sorbent was capable of storing about 18% of their own weight in carbon dioxide (CO2) from the air. Heating the resultant porous sorbent at about 75 °C (167 °F) released the captured CO2, reopening about 90% of the pores in each particle in the process and enabling them for reuse.

“Point sources of CO2 emissions like power plant exhaust stacks can be fitted with this waste-plastic-derived material to remove enormous amounts of CO2 that would normally fill the atmosphere,” said Rice chemist and lead author James Tour in an official statement. “It is a great way to have one problem, plastic waste, address another problem, CO2 emissions.”

One of the sorbent particles was pictured under an electron microscope, revealing the “nanopores” produced by the heating process along with potassium acetate. (Algozeeb et al, 2022)

Additionally, plastics like polypropylene (PPy) and high- and low-density polyethylene (HDPE, LDPE) are the most ideal plastics to be used for the resulting CO2 capture process—an interesting find, at the very least, given that these plastics are notorious for being difficult to recycle chemically.

Tour, together with co-lead authors Rice alumnus Wala Algozeeb, graduate student Paul Savas, and postdoctoral researcher Zhe Yuan, believe that their novel sorbent material would be capable of tasks like removing CO2 from natural gas streams while being cheaper by the ton compared to current industry standards.

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