New EV battery charges in 12 min, offers 800 km range

New EV battery charges in 12 min, offers 800 km range

A novel liquid electrolyte that suppresses dendrite growth has enabled a breakthrough in lithium-metal batteries, promising electric vehicles a 12-minute fast charge and an 800 km range.

At a Glance

  • Researchers from KAIST and LG Energy Solution have created a lithium-metal battery that enables an 800 km EV range and 12-minute fast charging.
  • The key innovation overcomes the long-standing problem of dendrites, which are harmful crystal structures that reduce battery lifespan and cause safety issues.
  • A new “cohesion-inhibiting” liquid electrolyte uses special anions that weakly attract lithium ions, ensuring they deposit smoothly on the anode instead of forming dendrites.
  • Test batteries demonstrated stable performance over 350 cycles at a high 4C charging rate, projecting a high energy density of 386 Wh kg-1.
  • This breakthrough, published in Nature Energy, represents a significant step toward commercializing safer, longer-lasting, and faster-charging batteries for next-generation electric vehicles.

A new battery technology developed in South Korea could eliminate electric vehicle range anxiety and drastically reduce charging times. In a study published in Nature Energy, a joint research team from the Korea Advanced Institute of Science and Technology (KAIST) and LG Energy Solution has engineered a lithium-metal battery capable of charging to 70% in just 12 minutes while offering a potential driving range of 800 km, a significant leap from the roughly 600 km limit of current batteries. This breakthrough addresses a critical safety and longevity issue that has long hindered the adoption of powerful lithium-metal designs.

At the heart of the challenge is the battery’s anode, the negative electrode that stores lithium during charging. Unlike conventional lithium-ion batteries, which use a stable graphite anode, lithium-metal batteries utilize pure lithium metal, which can store significantly more energy. However, during fast charging, the lithium tends to deposit unevenly on the anode’s surface, forming sharp, needle-like structures called dendrites. These dendrites can grow long enough to pierce the barrier separating the electrodes, causing a potentially hazardous internal short circuit that degrades performance and poses a fire risk.

This diagram illustrates the key differences between a standard lithium-ion battery (left), a conventional lithium-metal battery (center), and the new fast-chargeable design (right). The conventional lithium-metal battery (center) suffers from the formation of sharp dendrites on its lithium metal anode. This is caused by lithium ions clumping together (aggregating) in the electrolyte, which prevents fast charging and creates safety risks, such as internal short circuits. The new ‘anti-aggregative’ electrolyte (right) prevents this ion clumping, ensuring a smooth, uniform layer of lithium is deposited. This allows the battery to achieve both a high driving range and the fast-charging capabilities of traditional lithium-ion batteries. (KAIST, 2025)

To solve this problem, the research team developed a novel liquid electrolyte, the medium that allows charged particles, or ions, to flow between the battery’s electrodes. Their “cohesion-inhibiting” electrolyte contains specially designed negative ions, known as anions, that have a weak chemical attraction to the positive lithium ions. This weak association prevents the lithium ions from clustering together as they travel to the anode, ensuring they deposit as a smooth, uniform layer instead of forming dangerous dendrites. This mechanism stabilizes the battery even under high-power, 4C charging rates.

The results demonstrate a clear path toward next-generation electric vehicles. Test batteries not only charged from 5–70% state of charge in 12 minutes over 350 cycles but also showed potential for high-energy designs delivering 386 watt-hours per kilogram. “This research has become a key foundation for overcoming the technical challenges of lithium-metal batteries,” said Professor Hee Tak Kim of KAIST in an institutional press release. The successful collaboration between academia and industry partner LG Energy Solution highlights a promising strategy for accelerating the future of sustainable transportation.


References

  • Kwon, H., Kim, S., Hyun, J., Lee, H. E., Kim, S. S., Kim, Y., Kim, I. J., Shin, K., Kim, S., Park, C., Kim, H., Shin, D., & Kim, H.-T. (2025). Covariance of interphasic properties and fast chargeability of energy-dense lithium metal batteries. Nature Energy. https://doi.org/10.1038/s41560-025-01838-1

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